Polypropylene plastic is a favourite substrate among goods manufacturers. It is low-cost, tough with some degree of flexibility and has excellent chemical resistance. Certain blends can even rival ABS (acrylonitrile butadiene styrene) in terms of performance. High-density and low-density polypropylene surfaces can be quite difficult to bond or print onto. This is due to low surface energy or poor “wettability” – typically only 29mN/m. To achieve “wetting” or adhesion, with most adhesives surface energy above 36mN/m is required).
Many goods manufacturers use welding techniques (e.g. friction welding, ultrasonic welding, lasers etc). As well as being expensive, welding is normally not suitable when bonding polypropylene to other substrate materials.
Don’t worry, there are industrial adhesive products available for bonding polypropylene without treated surfaces. Permabond has two new products TA4610 and TA4620 which have good adhesion to untreated polyolefins as well as other substrate materials.
Due to the low surface energy of polypropylene, with any other adhesive, we recommend surface treatment before bonding. There are several ways of pre-treating surfaces for bonding polypropylene:
After you increase the surface energy with treatment, it is ready for bonding. Remember: for consistent results, bond surfaces as soon as possible after pre-treatment.
For more information on bonding polypropylene or other industrial adhesives, please contact the Permabond technical team here.