{"id":1756,"date":"2009-01-14T10:11:13","date_gmt":"2009-01-14T10:11:13","guid":{"rendered":"https:\/\/permabond.com\/design-with-adhesives-in-mind\/"},"modified":"2023-07-17T15:22:30","modified_gmt":"2023-07-17T15:22:30","slug":"design-with-adhesives-in-mind","status":"publish","type":"post","link":"https:\/\/permabond.com\/de\/design-with-adhesives-in-mind\/","title":{"rendered":"Design with Adhesives in Mind"},"content":{"rendered":"

Review your challenge with the adhesive manufacturer.\u00a0 Due to the uniqueness of each application, there are no adhesive design standards or safety margin limits to aid designers working with adhesives.\u00a0 Very often, there are multiple factors that can affect a bond, such as chemical exposure, stress or load, heat, or time.\u00a0 There are no calculations to prove that the adhesive will tolerate the conditions.\u00a0 Simple life estimation plots are generally inaccurate for adhesive<\/a> purposes due to the large number of affecting factors that build upon each other.<\/p>\n

To effectively design with adhesives, a designer considers the individual requirements and the effects those requirements have upon each other.\u00a0 For example, an adhesive may have good peel strength on the substrates used, resist from -30\u00b0C (-20\u00b0F) to 90\u00b0C (200\u00b0F) and resist a 10% chemical solution.\u00a0 But will it do all of these things at the same time?\u00a0 And how fast will the assembly transition from -30\u00b0C to 90\u00b0C be?\u00a0 Resisting a temperature continually is vastly different from the thermal shock of going from -30\u00b0C to 90\u00b0C instantly!\u00a0 And thermal shock effects vary depending on the coefficients of thermal expansion of the substrates.\u00a0 Some factors create a negative effect, and others may not.\u00a0 As such, do not expect the adhesive manufacturer to sanction your application as foolproof and infallible. However, do expect some guidance on which factors and conditions should be tested and considered.<\/p>\n

Additionally, keep the following adhesive design points in mind:<\/strong><\/p>\n

Types of Stresses<\/strong><\/h3>\n

Adhesives<\/a> work best in compression, shear, and tensile.\u00a0 Many resist impact and vibration very well.\u00a0 The most challenging stress for most adhesives is peel or cleavage.\u00a0 To prove this to yourself, put a Post-it note on a piece of paper and try to pull it off the paper in shear stress, then try to peel it off.\u00a0 Keep that demo in mind when designing\u2026avoid peel stress!<\/p>\n

Surface Area<\/strong><\/h3>\n

Consider also that strength is directly related to the surface area.\u00a0 If you can design a tongue and groove joint, not only do you provide a good surface to dispense the adhesive into, but you also multiply your bond area, thus increasing strength and resistance to environmental factors.\u00a0 Similarly, a rough surface has more \u201carea\u201d than a smooth surface.<\/p>\n

Gap<\/strong><\/h3>\n

Unlike solvents, adhesives take up space.\u00a0 Gap-filling adhesives provide savings by reducing the need for accurate machining tolerances.\u00a0 Check the optimum gap -filling capability of the adhesive to ensure a good bond.<\/p>\n

For further help and advice with adhesive design, please contact <\/a>Permabond.<\/p>\n","protected":false},"excerpt":{"rendered":"

Review your challenge with the adhesive manufacturer.\u00a0 Due to the uniqueness of each application, there are no adhesive design standards or safety margin limits to aid designers working with adhesives.\u00a0 Very often, there are multiple factors that can affect a bond, such as chemical exposure, stress or load, heat, or time.\u00a0 There are no calculations […]<\/p>\n","protected":false},"author":5,"featured_media":11855,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[795,805],"tags":[42,44,250,43,251,252],"class_list":["post-1756","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-klebstoffauswahl-de","category-adhesive-selection-and-use-de","tag-adhesives","tag-curable","tag-gap","tag-permabond","tag-surface-area","tag-types-of-stresses"],"acf":[],"yoast_head":"\nAdhesive Design - Design with Adhesives in Mind<\/title>\n<meta name=\"description\" content=\"Adhesive design - 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